Monday, April 30, 2012

Don't let your guard down... Or your customers.

Let’s take a moment to spread a little hope to the guitar community. Every week someone happens into our shop with an all to familiar story.
    Do you repair guitars?   -  Can you salvage mine?
Before I began repairing guitars I myself was just such a customer, thinking that my guitar was to far gone. Knowing that nothing could be done to save my prised yard-sale musical weapon of choice. Oh but I was wrong. Way wrong. So now I'm telling the gospel. The good news.
                   

This is a forty year old Martin D-28. She sounds so sweet. Something like twenty years ago the original tuners were replaced. Bummer. (with all original parts this guitar would be worth more) Now these “new” tuners have worn out and need to be replaced. No problem. All in a days work at A&S Music.
I had a good set of Grover tuners in stock that would match the original tuners “footprint”. At least this old flat top would look all original. A screwdriver and a reamer were all I needed for this simple job. But its never simple.

Here are some pictures.

 


                           


                                                 


Done. ready for another twenty years of The Possum and Bocephus. I’m about to call the customer, when he called me... I know you probably can’t do anything about this, he says, but the pickguard is curling up around the edges. Will you look and see if anything can be done? Oh ye of little faith.



A pickguard will shrink over time (like forty years) and begin to curl like this one. sometimes even pulling the finish off of the guitar. This one is not so bad. Just needs a little attention.
First thing for me to do is remove the pickguard - carefully - from the guitar. For these kind of jobs i use a putty knife -that i have ground thin- and a heat gun. The heat from the gun helps to soften the forty year old glue. The knife I use to separate the pickguard from the body slowly. 

              
        

       

And slow is the key here. If you're trying this project yourself (please don’t practice on a classic guitar like this one!) remember that the object is to leave all the wood on the guitar. Watch the knife as it slides under the pickguard. Feel that the motion is smooth and that you are not picking up any splinters. Reheat from time to time as you go. soon enough the pickguard will be loose and you’ll be ready for phase two.

         

The only skill required in this line of work is patience. You will use a lot in a job like this!
Time to clean. using scrapers and sanding blocks I remove all of the old excess glue. With both the guitar and pickguard clean, I’m ready to re-glue. For this I’ll need clamps and cauls. Here is a caul i made for the job.

                  

For a job like this I thin wood glue with a little water. It won’t take much to hold the pickguard down. A little glue and a clamp and a night to set.

 

One reason I use wood glue is because it is water soluble, making cleanup a breeze. A damp paper towel is all i need.

            

A sharp eye can see that the pickguard has shrunk and now sits within its original borders. No longer pulling against itself, the pickguard lays flat and snug.
Project complete. Now to string her up and play “Bye Bye Love” until a happy customer comes to pick up his baby.